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Design Exploration of a Distributed Electric Propulsion Aircraft Using Explainable Surrogate Models

Distributed electric propulsion in aircraft design is a concept that involves placing multiple electric motors across the aircraft’s airframe. Such a system has the potential to contribute to sustainable aviation by significantly reducing greenhouse gas emissions, minimizing noise pollution, improving fuel efficiency, and encouraging the use of cleaner energy sources. This paper investigates the impact and relationship of turbo-electric propulsion component characteristics with three performance quantities of interest: lift-to-drag ratio, operating empty weight, and fuel burn. Using the small- and medium-range “DRAGON” aircraft concept, we performed design exploration enabled through the explainable surrogate model strategy. This work uses Shapley additive explanations to illuminate the dependencies of these critical performance metrics on specific turbo-electric propulsion component characteristics, offering valuable insights to inform future advancements in electric propulsion technology. Through global sensitivity analysis, the study reveals a significant impact of electrical power unit (EPU) power density on lift-to-drag ratio, alongside notable roles played by EPU-specific power and applied voltage. For operating empty weight, EPU-specific power and voltage are highlighted as critical factors, while turboshaft power-specific fuel consumption notably influences fuel burn. The analysis concludes by exploring the implications of the insights for the future development of turbo-electric propulsion technology.

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Quantifying Impacts of Uncertainties on Certification-Driven Design

Airworthiness certification is challenging for novel aircraft concepts. To avoid the significant cost associated with the redesign for certification compliance, incorporating certification requirements into early aircraft design is desired for unconventional aircraft. However, epistemic uncertainties arising from modeling assumptions, and aleatory uncertainties stemming from uncontrollable noise factors may have impacts on the certification analysis and certification-constrained design process. This paper presents an uncertainty quantification study based on a certification-constrained design and optimization study previously conducted for NASA’s Parallel Electric–Gas Architecture with Synergistic Utilization Scheme (PEGASUS) concept. The epistemic uncertainties are modeled through a set of multiplicative factors applied to intermediate disciplinary variables. The sensitivity analysis between design metrics and multiplicative factors reveals that uncertainties in stability and control derivatives can significantly affect certification constraint predictions, and uncertainties in drag approximations have considerable impacts on the vehicle sizing process. The aleatory uncertainties added to flight dynamics simulations include wind velocities and variations of weight and center of gravity. Four representative design candidates are evaluated for their robustness against aleatory uncertainties based on the Monte Carlo simulation performed on noise factors. The results show that aleatory uncertainties can affect the aircraft dynamic responses in flight test simulations, thus compromising certification compliance.

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Aerodynamic Modeling of a Missile Combining Transfer Learning and Dendritic Net

During the initial stages of missile design, finding an efficient method for analyzing aerodynamic characteristics is crucial. This paper proposes a novel aerodynamic modeling method based on a limited computational fluid dynamics (CFD) dataset, combining transfer learning (TL) with Dendritic Net (DD). Initially, we employ CFD-calculated aerodynamic data to establish a pretrained model using DD. Subsequently, the model is adapted to the target domain by TL, predicting aerodynamic parameters under specific conditions. The overall aerodynamic parameters are utilized to generate a relational spectrum through DD’s white-box features, from which primary features are extracted to establish an aerodynamic polynomial model. Finally, the model’s practicality is validated by ballistic flight simulations. The innovation lies in leveraging DD to generate a relational spectrum of aerodynamic parameters, leading to a high-precision polynomial model. Research shows DD outperforms traditional cell-based networks in predicting aerodynamic parameters, and TL reduces the CFD computation workload in the target domain by 3/4 while maintaining prediction accuracy. The polynomial model exhibits superior accuracy compared to the empirical fitting formulas. The method reduces the computational workload for aerodynamic data collection, and through system identification, a high-precision polynomial model is obtained, which provides a reliable basis for missile controller design.

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Actuator Surface Modeling of Rotors at the Ship–Helicopter Dynamic Interface

The aerodynamics of the ship–helicopter dynamic interface play an important role in determining ship–helicopter operating limits. A review of prior studies, in conjunction with experimental work, indicates that a time-accurate rotor model and a physics-based turbulence-resolving flow solver with two-way coupling between these components are required to accurately predict rotor–airwake and rotor–rotor interactions. Here, a recently developed actuator surface model is validated against two further multirotor cases and employed for two large-scale ship–helicopter dynamic interfaces with up to three concurrent rotorcraft and five rotors. Simulations of the Sikorsky X2 rotor with significant rotor–rotor interaction match resolved unsteady rotor loading well using 1.2% of the computational effort of resolved blade calculations. Computations of the outwash from a Boeing CH-47D in hover gave results within experimental error bars for most azimuths, where discrepancies may be attributed to the estimated trim and division of rotor loading. Simulations of the dynamic interface between the Simple Frigate Shape 1 and a hovering UH-60a were presented for three wind-over-deck angles and three positions for 40 knots of wind speed. The computed thrust and root mean square thrust coefficients in the closed-loop pilot control band are presented and demonstrated to have an to have an expected dependence on immersion in the ship airwake. Finally, a large-scale dynamic interface computation was performed with two CH-47Ds and one UH-60a operating concurrently over the deck of the landing helicopter assault ship at 40 knots of wind speed and 0° and 30° angle. Results highlighted the importance of understanding rotor-wake/airwake interactions dependent on rotorcraft type and position and wind-over-deck. The computation provided unsteady thrust and torque for each of the five rotors from 60 s of data using just 11,424 central processing unit hours on a grid of 19.5×106 points. These simulations show that hybrid Navier–Stokes simulations employing actuator line or surface methods are capable of providing high-fidelity, time-accurate predictions of rotor loads at the ship–helicopter dynamic interface at substantially lower cost.

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