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Crack detection of plastic gears using a convolutional neural network pre-learned from images of meshing vibration data with transfer learning

In this paper, a crack detection method of plastic POM (Polyoxymethylene) gears using a deep convolutional neural network is proposed. The vibration signal is collected from an automatic data acquisition system for a gear operation test rig, with an accelerometer installed on the housing of bearings. The FFT (Fast-Fourier Transform) spectrums of the measured vibration signal are visualised as grayscale images for training input. Additionally, a high-speed camera observes cracks occurring at the root of the teeth which enable to label the visualised images for training data. A popular convolutional neural network, called VGG16 ConvNet, is employed for the classification of the crack or non-crack situation of gears. This VGG16 is pre-learned from image data of ImageNet and relearned from the created images of vibration data with the transfer learning technique. The weights of the last two layer are re-trained in the transfer learning process. The accuracy rate for learning from training data approached 99% by transfer learning. Additionally, the accuracy rate can reach 100% on classification tasks from testing data. Finally, four endurance tests of plastic gear were carried out. The proposed crack detection was carried out at the rate of 10 times per minute, and the errors of detection results are investigated by training data assessment. The experimental results show that the proposed method is sufficient to specify the crack or non-crack situation of gear during the operation test.

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Investigation breasts' form and internal structure by wearing a brassiere from MRI images

PurposeThe breast is composed of two main types of soft tissues: glandular tissue and adipose tissue. Wearing a brassiere makes them deform easily. In order to design comfortable brassieres by which the body shape is adjusted, it is important to clarify the relationship between the breast deformation and the internal structure of the breast. The purpose of this paper is to assess a method to determine the structure inside the breast. Breast shape comparison was performed to assess the relationship between the external deformation caused by wearing a brassiere and the internal structure of the breast.Design/methodology/approachThe subjects were five adult females. The breast MRI imaging in the sitting position was carried out using the vertical MRI systems under bare breasts condition and under wearing a brassiere condition. By creating 3D images from the MRI images obtained, the internal structure of the breast was determined. The 3D images under the wearing brassiere conditions were superimposed on the images under the bare breasts condition, and the breast shape comparison was performed to assess the relationship between the external deformation caused by wearing a brassiere and the internal structure of the breast.FindingsThe internal 3D structure of the breast, which had been unmeasurable in the sitting position, could be obtained using the vertical MRI system. Additionally the effect of wearing a brassiere on the breast was assessed in terms of the relation between the external deformation and the internal structure of the breast.Originality/valueThis paper's results can be utilized for human body model in simulation, and to provide fruitful data for the design of comfortable brassieres.

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