ZSM-5 zeolite nanosheets with improved catalytic activity synthesized using a new class of structure-directing agents.

Abstract

A new series of multiquaternary ammonium structure-directing agents, based on 1,4-diazabicyclo[2.2.2]octane, was prepared. ZSM-5 zeolites with nanosheet morphology (10 nm crystal thickness) were synthesized under hydrothermal conditions using multiquaternary ammonium surfactants as the zeolite structure-generating agents. Both wide-angle and small-angle diffraction patterns were obtained using only a suitable structure-directing agent under a specific zeolite synthesis composition. A mechanism of zeolite formation is proposed based on the results obtained from various physicochemical characterizations. ZSM-5 materials were investigated in catalytic reactions requiring medium to strong acidity, which are important for the synthesis of a wide range of industrially important fine and specialty chemicals. The catalytic activity of ZSM-5 materials was compared with that of the conventional ZSM-5 and amorphous mesoporous aluminosilicate Al-MCM-41. The synthesis strategy of the present investigation using the new series of structure-directing agents could be extended for the synthesis of other related zeolites or other porous materials in the future. Zeolite with a structural feature as small as the size of a unit cell (5-10 nm) with hierarchically ordered porous structure would be very promising for catalysis.