Yield stress anomaly and creep of single crystal Ni-base superalloys – Role of particle size

Abstract

In the present work we subject the single crystal Ni-base superalloy ERBO1 (CMSX 4 type) to constant strain rate (CSR) and creep testing at temperatures between 1023 and 1223 K. Three material states are considered which have similar particle volume fractions >60% but differ in γ′-particle sizes (material states S, M and L of particle sizes: 240, 390 and 540 nm). In constant strain rate testing, a yield stress anomaly is observed for all three material states, with a yield stress maximum at 1073 K. This increase of strength with increasing temperature is not observed during creep testing at significantly lower deformation rates in this low temperature high stress creep regime, where different elementary deformation mechanisms govern CSR and creep behavior. In contrast, in the low stress high temperature creep regime, stress/strain rate data pairs from CSR creep tests both show decreasing strength with increasing temperature. It is found that in both types of tests the material state M shows the highest strength (highest yield stress and lowest creep rate). This can be rationalized based on a scenario where both, γ-channel and γ′-particle dislocation activities are important. Diffraction contrast transmission electron microscopy is used to study the relevant elementary deformation processes. Details of dislocation arrangements are discussed with a special focus on the role of Kear Wilsdorf (KW) locks, γ′-particle shearing by superlattice stacking faults (extrinsic and intrinsic) and dislocation climb.