Abstract

Carbonation of epoxidized linseed oil (CELO) containing five-membered cyclic carbonate (CC5) groups has been optimized to 95% by reacting epoxidized linseed oil (ELO) with carbon dioxide (CO2) and tetrabutylammonium bromide (TBAB) as catalysts. The effect of reaction variables (temperature, CO2 pressure, and catalyst concentration) on the reaction parameters (conversion, carbonation and selectivity) in an autoclave system was investigated. The reactions were monitored, and the products were characterized by Fourier Transform Infrared Spectroscopy (FT-IR), carbon-13 nuclear magnetic resonance (13C-NMR) and proton nuclear magnetic resonance (1H-NMR) spectroscopies. The results showed that when carrying out the reaction at high temperature (from 90 °C to 120 °C) and CO2 pressure (60–120 psi), the reaction’s conversion improves; however, the selectivity of the reaction decreases due to the promotion of side reactions. Regarding the catalyst, increasing the TBAB concentration from 2.0 to 5.0 w/w% favors selectivity. The presence of a secondary mechanism is based on the formation of a carboxylate ion, which was formed due to the interaction of CO2 with the catalyst and was demonstrated through 13C-NMR and FT-IR. The combination of these factors makes it possible to obtain the largest conversion (96%), carbonation (95%), and selectivity (99%) values reported until now, which are obtained at low temperature (90 °C), low pressure (60 psi) and high catalyst concentration (5.0% TBAB).

Highlights

  • Published: 10 March 2021Obtaining cyclic carbonates (CCs) has received significant attention because CCs have attractive properties, such as low toxicity, high solubility, and boiling points, can be used as solvents, and have high reactivity with amines [1,2]

  • Fourier Transform Infrared Spectroscopy (FT-IR) spectra were obtained for both the raw material (LO) and the corresponding epoxide (ELO), consistent with those reported by different authors [35,37,41,42,43]

  • It is important to mention that there is no evidence of hydrolyzed chains or interruption of ester bonds, which generally occur at 3200–3550 cm−1 and at 1650 cm−1, respectively [37,44]

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Summary

Introduction

Published: 10 March 2021Obtaining cyclic carbonates (CCs) has received significant attention because CCs have attractive properties, such as low toxicity, high solubility, and boiling points, can be used as solvents, and have high reactivity with amines [1,2]. The most common synthesis method of CC5 remains the insertion of carbon dioxide (CO2 ) in cyclic ethers because it is considered a safe process, and the atom economy is close to 100% [4]. This synthesis route has been extensively studied with small molecules such as ethylene and propylene oxide [2,5], while long-chain molecules, such as vegetable oils (VOs), have been less studied. Carbonated vegetable oils (CVOs) have various applications as solvents, lubricants, additives, plasticizers, and monomers for the formation of polymers [6,7,8,9]. The main application is in the synthesis of non-isocyanate polyurethanes (NIPUs) through the aminolysis reaction of CVO because NIPU does not require highly toxic materials such as isocyanates [10,11,12,13,14,15,16]

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