Abstract

The effect of different placing methods of the self-compacting concrete (SCC) mix—from the top and from the bottom of the form—on the bond failure mechanism was investigated within the scope of this paper. Existing studies regarding the known mechanisms of bond failure do not consider the bottom-up method of concrete placing, which improves the quality of the concrete microstructure around reinforcing bars. Background tests were performed on panel elements with dimensions of 800 × 480 × 160 mm. Ribbed steel reinforcing bars with a diameter of 16 mm were used in the tests, which were placed horizontally in the forms. A pull-out method was used to investigate the bond strength. X-ray computed tomography (CT) was used as a novel and non-destructive technique that allowed a 3D insight into the bond between the rebar and the concrete after the ultimate bond stress had been reached. The results provided a clear description of the phenomena occurring during the fresh state of concrete in the vicinity of rebars (bleeding, plastic settlement, vertical density variation) and showed their significance for bond mechanisms. Finally, it was demonstrated that placing the mix from the bottom of the form resulted in the same bond failure mechanism for both bars located at the top and the bottom of the panel elements. This was translated into identical bond properties throughout the element with regard to bond stiffness and bond strength. It was found that the described and known mechanisms of bond failure are only an idealized description of the performance of the reinforcing bar-concrete joint. The analysis of the steel–concrete interface (SCI) imaging indicated that, in reality, the forming bond failure mechanisms were a complex process that could be affected by many factors.

Highlights

  • Published: 20 October 2021Concrete is a material that, despite its widespread use, undergoes constant modification and is adapted to the needs of architects, constructors and the environment

  • In view of the discussed problems, the aim of this work is to analyze the influence of placing the self-compacting mixture—from the top and bottom of the form—on the mechanism of bond failure between rebar and self-compacting concrete (SCC)

  • On the basis of the X-ray computed tomography analysis of cylindrical core samples collected from the top part of the panel element, it was discovered that the microstructure of the interface between the rebar and the concrete was fundamentally different between the two SCC placement methods under consideration, to the disadvantage of the traditional technology

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Summary

Introduction

Published: 20 October 2021Concrete is a material that, despite its widespread use, undergoes constant modification and is adapted to the needs of architects, constructors and the environment. By modifying the composition of the mix and its rheological properties, the interaction conditions between hardened concrete and reinforcing bars are adjusted. Filling the formwork from above induces the occurrence of zones in the bottom parts, where compacting conditions are better than those in the upper regions. This effect is associated with fresh concrete consolidation. In this process, water trickles upwards (the phenomenon of bleeding) while concrete sinks towards the bottom of the mould (plastic settlement). Water trickles upwards (the phenomenon of bleeding) while concrete sinks towards the bottom of the mould (plastic settlement)

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