Abstract

Abstract Tensile creep behavior of the Zr-2.5Nb alloy tubes having outer diameters of 90 mm and 110 mm, processed by extrusion and forging, respectively has been studied in the temperature range of 350-450°C under the stress range of 82-319 MPa. The creep curves have shown that the minimum creep rate and time to rupture changes with the applied stress and temperature. The apparent activation energy of creep ( Q C ) values, have been determined by using the power law for 90 mm and 110 mm tube samples are found to be ∼ 231 kJ/mol and ∼ 264 kJ/mol respectively, which is significantly higher than that for lattice self-diffusion of Zr (113 kJ/mol). The microstructural examination of the creep-ruptured samples through transmission electron microscopy (TEM) has shown evidence for multiplication of dislocations, along with their interaction with the β-(Nb, Zr) precipitates in the α-Zr matrix, which is mainly contributed to origin of threshold stress during creep. By incorporating the threshold stress data in the modified power-law relation, the true activation energy of creep ( Q t ) values from the samples of 90 mm and 110 mm tubes are found as 118 kJ/mol and 132 kJ/mol, respectively, which are close to that for lattice self-diffusion in Zr. The obtained true stress exponent ( n t ) values of 3.6 and 4.9 and formation of dislocations sub-grains in the power-law regime of steady state creep, which suggests that the dislocation climb is the rate-controlling mechanism. Further, creep data of the alloy are validated by the Monkman-Grant and Modified Monkman-Grant relationship, and time to rupture effectively predicted using the Larson-Miller Parameter. The creep damage tolerance factors are in the range of 1.5-2.5 for the tubes suggest cavity growth mechanism. Additionally, the comparison of creep data with the Ashby-Dyson maps indicates early formation of cavities due to creep.

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