Abstract

Torque pulsations are one of the major concerns in permanent magnet synchronous machines (PMSMs). Torque pulsations can be mitigated by proper machine design and/or by control. Independently of the means being used, precise measurement of torque pulsation is highly desirable for the validation and improvement of machine designs and control strategies. This article proposes a non-invasive, wireless vibration measurement system aimed to provide precise estimates of torque pulsations. The system is mounted on the rotor shaft of the PMSM, i.e., there is no mechanical coupling, and allows on-line measurement without interfering with the normal operation of the machine.

Highlights

  • Permanent magnet synchronous machines (PMSMs) provide high efficiency, high torque and power density and good dynamic response compared to other types of electrical machines [1]-[4]

  • This paper presents a wireless, shaft-mounted torque pulsation measurement system [30]

  • To assess the accuracy of the torque pulsations measurement system, output torque of the test machine has been measured with an Interface Torque transducer [20] (T5 model, 12-Bit resolution, 10kHz, ±100Nm)

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Summary

Introduction

Permanent magnet synchronous machines (PMSMs) provide high efficiency, high torque and power density and good dynamic response compared to other types of electrical machines [1]-[4]. Existing torque pulsation measurement systems include: torque transducers based on strain gauges [19]-[23], [25]-[28], Ferraris sensor [19], piezoelectric accelerometers [19], MEMs accelerometers [29], acceleration estimation using rotary encoder [19] and a weight variation of a beam attached to the rotor [24]. All these methods suffer from some limitations.

Analytical torque model
Torque ripple measurement using strain gauges-based torque sensors analysis
Shaft-mounted accelerometer-based torque pulsations measurement
Experimental results
Conclusions
Full Text
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