Wettability and reactivity of liquid aluminium and highly deformed steel

Abstract

The high-temperature liquid Al - solid S355J2N steel interaction was studied using a modified wettability test. A sessile drop method with a capillary purification procedure was employed for the first time, involving non-contact aluminium isothermal heating followed by the dropping of a pure liquid Al drop onto the severely deformed steel substrate and isothermal contact heating of Al with steel. The calculated contact angles and wetting kinetics curves demonstrated a good spreading and wetting of the investigated system. Scanning electron microscopy investigations played an important role in interpretation of the microstructural characteristics of the specimen, especially those located at the drop/substrate interface. The electron backscattered diffraction measurements allowed to characterize the microstructure of the interface zone to obtain more detailed information about the grain size, type of the intermetallic phases: θ-Al13Fe4, Fe2Al5, FCC Al and ferrite and their distribution in the neighborhood of the interface zone. These intermetallics were also confirmed via transmission electron microscopy studies coupled with energy-dispersive X-ray spectroscopy analysis of the drop/substrate interface. Research findings provide valuable insights into the liquid Al and steel interaction during the explosive welding process, where the local melting of metal takes place at the interface of colliding plates, strongly deformed due to the collision.