Welding Defect Classification from Simulated Ultrasonic Signals

Abstract

Nondestructive testing is widely used to detect and to size up discontinuities embedded in a material. Among the several ultrasonic techniques, time of flight diffraction (TOFD) combines high speed inspection, high sizing reliability and low rate of incorrect results. However, the classification of defects through ultrasound signals acquired by the TOFD technique depends heavily on the knowledge and experience of the operator and thus, this classification is still frequently questioned. Besides, this task requires long processing time due to the large amount of data to be analyzed. Nevertheless, computational tools for pattern recognition can be employed to analyze a high amount of data with large efficiency. In the present work, simulation of ultrasound propagation in two-dimensional media containing, each one, different kinds of modeled discontinuities which mimic defects in welded joints were performed. Clustering (k-means) and classification (principal component analysis and k-nearest neighbors) algorithms were employed to associate each simulated ultrasound signal with its corresponding modeled defects. The results for each method were analyzed, discussed and compared. The results are very promising.