Weld Image Recognition Algorithm Based on Deep Learning

Abstract

As an important part of metal processing, welding is widely used in industrial manufacturing activities, and its application scenarios are very extensive. Due to technical limitations, the welding process always unavoidably leaves weld defects. Weld defects are extremely hazardous, and the work used must be guaranteed to be defect-free, regardless of the field. However, manual weld inspection has subjective factors such as inefficiency and easy missed detection, and although some automatic weld inspection methods have appeared, these traditional methods still do not meet actual demand in terms of detection time and detection accuracy. Therefore, there is a need for a higher quality weld image automatic detection method to replace the manual method and the traditional automatic detection method. In view of the above, this paper proposes a weld seam image recognition algorithm based on deep learning. The Adam adaptive moment estimation algorithm is chosen as the backpropagation optimization algorithm to accelerate the training of convolutional neural networks and design an independent adaptive learning rate. Through the simulation of the collected 4500 tube images, the adaptive threshold-based method is used for weld seam extraction. The algorithm proposed in this paper is compared with the weld seam recognition method based on image texture feature value distribution (ITFVD) and the SUSAN-based weld defect target detection method. The results show that the proposed method can identify weld defects in a short time on different sizes of weld images, and can further detect the type of weld defects. In addition, the method in this paper is better than the other two methods in the false detection rate, recall rate and overall recognition accuracy, which shows that the experimental results have achieved the expected results.