Abstract

The wear of stainless steel and titanium stirring rods in molten aluminium and a suspension of alumina particles in molten aluminium was studied. The known characteristic of more rapid wear by stainless steel than titanium was confirmed and the suspension of alumina particles was found to accelerate wear of both metals. Examination of worn specimens revealed that the stainless steel rods were separated from the liquid aluminium by a layer of iron, chromium and aluminium. Wear proceeded by the shedding of projections that formed on the layer into the liquid aluminium. Alumina particles accelerated wear by abrasion of the projections. The titanium was surrounded by a much thinner layer of titanium and aluminium mixture with no projections into the molten aluminium. The distribution of wear around the blades was controlled by the flow of liquid metal and of the alumina particles around each blade.

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