Abstract

Multilayered and functionally graded coatings are extensively used for protection against wear of the working surfaces of mechanisms and machines subjected to sliding contact. The paper considers the problem of wear of a strip made of a functionally graded material, taking into account the heating of the sliding contact from friction. Wear is modeled by a moving strip along the surface of a hard abrasive in the form of a half-plane. With the help of the integral Laplace transform with respect to time, the solutions are constructed as convolutions from the law of the introduction of an abrasive into the strip and the original in the form of a contour integral of the inverse Laplace transform. The study of the integrands of contour quadratures in the complex plane allowed determination of the regions of stable solutions to the problem. Unstable solutions of the problem lead to the concept of thermoelastic instability of the contact with friction and formed regions of unstable solutions. The solutions obtained made it possible to determine a formula for the coefficient of functionally graded inhomogeneity of the coating material and to study its effect on the occurrence of thermoelastic instability of the contact taking friction into account, as well as on its main characteristics: temperature, displacement, stress and wear of the functionally graded material of the coating. The effects of the abrasive speed, contact stresses and temperature on wear of the coating with the functionally graded inhomogeneity of the material by the depth were investigated.

Highlights

  • Design of multilayered materials increased rapidly in the 1980–1990s, enabling the introduction of such materials with properties variable by depth in a number of industries such as construction, transport and other fields

  • The coupled problem of thermoelasticity on wear of a coating taking into account frictional heat release in a quasi-static formulation was considered in [46]

  • Let us study the effect of the parameter η of the considered thermoelastic problem on wear by a hard abrasive of an elastic strip made from aluminum with a graded content of alumina (Al2 O3 ) on the main characteristics of the contact: temperature T (h, t) from (57), contact stresses p(t) = −σxx (h, t) from (59), coating wear uw (t) from (62) and wear rate uw (t)

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Summary

Introduction

Design of multilayered materials increased rapidly in the 1980–1990s, enabling the introduction of such materials with properties variable by depth in a number of industries such as construction, transport and other fields. Beginning with [34,35] a new direction of the development of the model of contact of two elastic bodies considering friction, wear and heat release, based on the principle of virtual energy and the basic laws of thermodynamics, has emerged. In [42], using the method of integral transforms, the contact problem of sliding an elastic coating over the surface of another coating with friction, wear and heat release from friction was reduced to solving a differential equation, and the conditions of thermoelastic stability of such a system were considered. The coupled problem of thermoelasticity on wear of a coating taking into account frictional heat release in a quasi-static formulation was considered in [46]. The influence of the FGIM of the strip on the process of wear (grinding), heating from friction, the conditions for the occurrence of thermoelastic instability of the sliding contact are investigated

Problem Statement
Poles of the Integrands
Formulas for Exact Solution
Domains of Stability and Instability
Features of Wear of FGM Coating
Features of Wearbyofthe
Variation
Discussion
Conclusions
Full Text
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