Abstract

This study employs the energy-dissipation method to analyze the tribological behaviors of diamond-like carbon (DLC) films through molecular dynamics simulation. It is found that at small load and sliding velocity, the variation trend of average friction force is only dependent on the number of interface bonds (or contact area). However, at large load and sliding velocity, the friction mechanism is not only related to the number of interface bonds but also related to the presence of the transfer layer. The elastic–plastic deformation mainly occurs in the early sliding stage, and a part of the stored elastic potential energy is dissipated by plastic potential energy or internal frictional heat. After the sliding stabilization, over 95% of the total frictional energy is dissipated by thermal conduction, and the rest is mostly dissipated by wear. The increase in load, velocity, and temperature cause more frictional energy dissipated by elastic–plastic deformation, atomic motion, and elastic deformation instead of thermal conduction, respectively. Finally, the wear rate obtained in this work is the same order of magnitude as the experiment. Generally, this work provides an effective atomic-scale method to comprehensively analyze the microscopic wear mechanism of materials.

Highlights

  • In recent years, with the widespread use of precision machinery, people have paid more and more attention to improve the reliability and service lifetime of these machinery.it is important to understand the tribological laws at the small scale, especially the nanoscale.Friction is a violent physical process that leads to the deformation and wear of materials

  • Since the macroscale wear is mainly caused by plastic deformation and fatigue, under certain working conditions, the energy dissipated per unit of wear volume can be calculated from the friction coefficient and the mechanical properties of the material

  • In order to establish the correlation between the wear and energy dissipation, this work investigates the nano-wear mechanism of diamond-like carbon (DLC) films by employing the energy-dissipation analysis method via molecular dynamics (MD) simulation

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Summary

Introduction

With the widespread use of precision machinery, people have paid more and more attention to improve the reliability and service lifetime of these machinery. Since the macroscale wear is mainly caused by plastic deformation and fatigue, under certain working conditions, the energy dissipated per unit of wear volume can be calculated from the friction coefficient and the mechanical properties of the material (hardness, fatigue strength, etc.) [6]. Based on this point of view, many researchers have established a direct correlation between the total wear volume and the test conditions as well as the mechanical properties of materials [7,8,9,10]. In order to establish the correlation between the wear and energy dissipation, this work investigates the nano-wear mechanism of DLC films by employing the energy-dissipation analysis method via MD simulation. The considerations are given to the effects of testing conditions (load, velocity, and temperature)

Modeling
Friction Interface and Friction Behavior
It is noticed a large
Schematic
Analysis of Energy Forms
Analysis of Energy Dissipation
Discussions
Conclusions
Full Text
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