Wear behaviour of cryogenically treated tungsten carbide inserts under dry and wet turning conditions

Abstract

Cryogenic treatment has been acknowledged as a means of extending the life of tungsten carbide inserts but no study has been reported in open literature regarding the effect of coolant on the performance of cryogenically treated tungsten carbide inserts in turning. In order to understand the effect of coolant, a comparative investigation of the wear behaviour of cryogenically treated tungsten carbide inserts in dry and wet orthogonal turning has been carried out in this study. The commercially available uncoated square-shaped tungsten carbide inserts with chip breakers were procured and cryogenically treated at −196 °C and the cutting tests were executed in accordance to the International Standard Organisation, ISO 3685-1993 for continuous and interrupted machining mode. The criterion selected for determining the tool life was based on the maximum flank wear (0.6 mm) and the selection of cutting conditions was made to ensure the significant wear at a suitable time interval. The results showed that cryogenically treated tungsten carbide inserts performed significantly better in wet turning conditions under both continuous and interrupted machining modes especially at higher cutting speeds. A considerable increase in tool life was also recorded in interrupted machining mode as compared with continuous machining mode.