Wear and corrosion resistance of Al1.2CoCrFeNiScx high entropy alloys with scandium addition

Abstract

The present study focuses on investigating the microstructure, hardness, wear, and corrosion resistance of Al1.2CoCrFeNiScx high entropy alloys, where the Sc content (x) varies between 0, 0.1, 0.2, and 0.3. The results indicate that the addition of Sc promotes the formation of the FCC phase and improves the hardness and wear resistance, but reduces the corrosion resistance of the alloy. The alloy's evolution can be observed as a transition from a single BCC phase to a combination of Fe, Cr-rich BCC phase, Al, Co, Ni-rich BCC phase, and Ni, Sc-rich FCC phase. As the Sc content increases from 0 to 0.3, the hardness increases from 438 HV to 581 HV, representing a 32.6 % increment. This increase can be mainly attributed to grain size strengthening and solid solution strengthening. Additionally, the average friction coefficient experiences a notable reduction from 0.999 to 0.574, indicating a 42.5 % decrease. With respect to wear resistance, the Al1.2CoCrFeNiSc0.3 alloy exhibits superior performance, demonstrated by its lower friction coefficient, reduced wear rate, and smaller volume, width and depth of wear marks. Furthermore, the addition of Sc to the Al1.2CoCrFeNiScx alloys leads to an overall decrease in corrosion potential, accompanied by an increase in corrosion current density, suggesting that Sc has a detrimental effect on the corrosion resistance of the alloy. Moreover, the Al1.2CoCrFeNi alloy displays pitting corrosion, while the Al1.2CoCrFeNiScx alloys demonstrate intercrystalline corrosion, which preferentially occurs on the Ni, Sc-rich phase due to the high electrochemical activity and low equivalent chemical potential.