Abstract

The enhancement of the detection of weak signals against a strong noise background is a key problem in local gear fault diagnosis. Because the periodic impact signal generated by local gear damage is often modulated by high-frequency components, fault information is submerged in its envelope signal when demodulating the fault signal. However, the traditional bistable stochastic resonance (BSR) system cannot accurately match the asymmetric characteristics of the envelope signal because of its symmetrical potential well, which weakens the detection performance for weak faults. In order to overcome this problem, a novel method based on underdamped asymmetric periodic potential stochastic resonance (UAPPSR) is proposed to enhance the weak feature extraction of the local gear damage. The main advantage of this method is that it can better match the characteristics of the envelope signal by using the asymmetry of its potential well in the UAPPSR system and it can effectively enhance the extraction effect of periodic impact signals. Furthermore, the proposed method enjoys a good anti-noise capability and robustness and can strengthen weak fault characteristics under different noise levels. Thirdly, by reasonably adjusting the system parameters of the UAPPSR, the effective detection of input signals with different frequencies can be realized. Numerical simulations and experimental tests are performed on a gear with a local root crack, and the vibration signals are analyzed to validate the effectiveness of the proposed method. The comparison results show that the proposed method possesses a better resonance output effect and is more suitable for weak fault feature extraction under a strong noise background.

Highlights

  • Gears are an essential component in industrial machinery [1]

  • This paper proposed a method for diagnosing local weak faults of gears based on underdamped asymmetric periodic potential stochastic resonance (UAPPSR)

  • The results show that both methods can successfully extract the fault feature from the vibration measurements under a strong background noise, but the time domain waveform shows obvious irregularity after the envelope signal passed through the underdamped bistable stochastic resonance (UBSR) system

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Summary

Introduction

Gears are an essential component in industrial machinery [1]. The power transmission of various types of industrial machinery (such as wind turbines, airplanes, and motor vehicles) is achieved through gears. If it is fed into an SR system with a symmetrical potential model, the system output is generated symmetry, which cannot obtain some of the characteristics that are consistent with the input signal To solve this problem, this paper proposed a method for diagnosing local weak faults of gears based on underdamped asymmetric periodic potential stochastic resonance (UAPPSR). Consideration of the damping coefficient causes the system to Symmetry 2021, 13, 2008 have a secondary filtering function and improves the signal-to-noise ratio (SNR) of the system response With these properties, the UAPPSR method can achieve an accurate diagnosis of the localized weak faults of gears. The new model used in this paper can effectively solve the shortcomings of the existing potential model to realize the best matching of the potential structure of the SR system and can better enhance the early weak fault characteristics hidden in the gear vibration signal

Weak Fault Diagnosis Strategy Based on UAPPSR Method
System Performance with Different Input Signals
Findings
Conclusions
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