W/Cu composites produced by pulse plasma sintering technique (PPS)

Abstract

W–Cu composites of various compositions were produced using the pulse plasma sintering (PPS) technique which applies pulsed high electric discharges to heat the powders subjected to pressing. Because the arc discharges between the powder particles clean their surfaces and intensify diffusion processes, the sintering time is reduced to a few minutes. The powder preparation processes, milling, mixing and reduction before sintering, and the sintering conditions were optimized by undertaking detailed investigations of the microstructure of powders and composites. Room temperature tensile strength, using small samples, hardness and the coefficients of thermal expansion were measured. The results prove that by using the PPS method a high density material having 98% of the theoretical density can be fabricated. It has also been shown that the PPS device can be used to join the composite material to a tungsten plate.