Abstract

Warm and hot punching using resistance heating was developed to improve the quality of sheared edges of an ultra high strength steel sheet. As the heating temperature increased, the depth of the shiny burnished surface on the sheared edge increased and that of the rough fracture surface decreased. The rollover depth and burr height of the sheared edge became large above 800 °C. Although the roughness of the burnished surface was almost constant, the roughness of the fracture surface increased from 650 °C. The punching load was extremely reduced by the heating, i.e. 40% of the cold punching load at 650 °C and 15% at 1070 °C. The local resistance heating of the shearing region was efficient for the warm and hot shearing. It was found that the warm and hot shearing of ultra high strength steel sheets is effective for improving the quality of the sheared edge and in reducing the shearing load.

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