Abstract

As semiconductor devices are being scaled down to CD (Critical Dimension) of 65nm and below, the control of chamber condition in Poly Etch chamber is critical to achieve stable CD and defect performance from wafer to wafer, lot to lot. AC3 (Advanced Chamber Condition Control) coating is widely used after traditional WAC (Waferless Auto Clean): an SiCl4 coating step is added after WAC to coat a thin layer on both chamber wall and ESC chuck. This layer maintains chamber in good condition for every wafer to achieve stable Etch Rate, CD and defect performance, while low quality coating makes wafer backside particle high. This paper introduces two key factors for SiCl4 coating quality control which affects wafer backside particle performance. One is SiCl4 gas overshoot, the other one is ESC temperature effect. The wafer backside particle high can finally cause wafer frontside high defect count.

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