Vulcanization of EPDM rubber compounds with and without blowing agents: Identification of reaction events and TTT-diagram using DSC data

Abstract

Vulcanization of industrial-like ethylene propylene diene termonomer rubber compound is studied using a differential scanning calorimetry (DSC). The analysis starts with DSC information to obtain the total transformation heat, followed by an isothermal-dynamic temperature ramp that captures diffusion-controlled reaction kinetics. The vulcanization is modeled by an auto-catalytic Kamal–Sourour model, complemented with a Kissinger model for the prediction of one energy of activation, DiBenedetto's equation for the glass transition temperature, and adjusted reaction constants to include diffusion mechanisms. Two rubber formulations, with and without blowing agents, containing crosslinking agents, primary and secondary accelerators, activators, promoters, and processing aids are studied. The identification and separation of multiple reaction events, occurring during crosslinking of the compound without a blowing agent, is done through a 2k design of experiments. Time–temperature–transformation (TTT) diagrams are calculated, integrating the kinetic model, thereby delineating processability windows, providing avenues for optimization, design, and online processing control. According to the kinetics and the TTT diagrams, the blowing agent induces several differences to the vulcanization reaction: decreases reaction temperatures while increasing reaction heats. It eliminates the exothermic peak before vulcanization and decreases the fully cured resin's glass transition temperature. Therefore, the presence of the blowing agent drives a shift in the vitrification line, resulting in a reduced operational window. POLYM. ENG. SCI., 55:2073–2088, 2015. © 2014 Society of Plastics Engineers