Volcano curves for homologous series reactions: Oxidation of small alkanes

Abstract

Volcano curves are typically developed and used for predicting new catalysts for a single reaction and one substrate. The concept of using the volcano curve to predict catalysts for an entire homologous series of reactions has been unexplored. Herein the catalytic activity of seven monometallic catalysts (Pt, Pd, Rh, Ag, Ni, Cu, and Co/Al2O3) and three Ag-Pd/Al2O3 bimetallic catalysts is evaluated in the total oxidation of small alkanes (methane, ethane, propane, and isobutane) in the 280–400 °C temperature range under fuel lean and rich conditions. We show that hysteresis in activity, with three distinct kinetic regimes, is a common phenomenon of alkane oxidation over all catalysts studied when varying the oxygen concentration, and the size of the hysteresis loop depends on the oxophilicity of the catalyst and the reducing ability of the hydrocarbon. Expectedly, the concept of the universality of the volcano curve for a homologous series is valid but only when a suitable surrogate substrate is chosen. Hydrocarbons with two or more carbon atoms can serve as surrogates of the alkane homologous series, whereas methane is not. Interestingly and consistent with the hysteresis, the feed composition controls the catalyst oxidation state and potentially impacts the optimal catalyst descriptors used to determine new catalysts. The predicted 1:3 Ag-Pd catalyst is indeed superior to single metals for the homologous series under fuel lean conditions for ethane and larger alkanes. It is inferior to Pt under fuel rich conditions and better than Pd and Pt for methane rich conditions. A method for qualitative inference of the catalyst structure, based on the volcano curve and the oxidation state of the catalyst, is proposed.