Abstract

Sophorolipids (SLs) are homologous microbial secondary metabolites produced by Starmerella bombicola and have been widely applied in many industrial fields. The biosynthesis of SLs is a highly aerobic process and is often limited by low dissolved oxygen (DO) levels. In this study, the Vitreoscilla hemoglobin (VHb) gene was transformed into S. bombicola O-13–1 by homologous recombination to alleviate oxygen limitation. VHb expression improved the intracellular oxygen utilization efficiency under either oxygen-rich or oxygen-limited conditions. In shake flask culture, the production of SLs was higher in the recombinant (VHb+) strain than in the wild-type (VHb−) strain, while the oxygen uptake rate of the recombinant (VHb+) strain was significantly lower than that of the wild-type (VHb−) strain. In a 5 L bioreactor, the production of SLs did not increase significantly, but the DO level in the fermentation broth of the VHb+ strain was 21.8% higher than that of VHb− strain under oxygen-rich conditions. Compared to wide-type strains (VHb−), VHb expression enhanced SLs production by 25.1% in the recombinants (VHb+) under oxygen-limited conditions. In addition, VHb expression raised the transcription levels of key genes involved in the electron transfer chain (NDH, SDH, COX), TCA cycle (CS, ICD, KDG1) and SL synthesis (CYP52M1 and UGTA1) in the recombinant (VHb+) strains. VHb expression in S. bombicola could enhance SLs biosynthesis and intracellular oxygen utilization efficiency by increasing ATP production and cellular respiration. Our findings highlight the potential use of VHb to improve the oxygen utilization efficiency of S. bombicola in the industrial-scale production of SLs using industrial and agricultural by-products like molasses and waste oil as fermentation feedstock.

Highlights

  • Sophorolipid (SL) is a kind of glycolipid biosurfactant produced by the yeast Starmerella bombicola (Van Bogaert et al, 2011)

  • Agarose gel electrophoresis of PCR products showed a clear band of the vgb fragment (441 bp) in the Vitreoscilla hemoglobin (VHb)+ transformant, but not in the VHb− strain (Figure 2A), indicating that exogenous vgb gene was successfully transformed into the host strain

  • The VHb+ cells appeared light brown, while the VHb− cells remained milk white without change (Figure 2C). These results demonstrated that vgb was successfully expressed in S. bombicola O-13–1 transformants (VHb+) and exhibited its biological activity

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Summary

Introduction

Sophorolipid (SL) is a kind of glycolipid biosurfactant produced by the yeast Starmerella bombicola (Van Bogaert et al, 2011). The biosynthesis of SLs requires both hydrophilic and lipophilic carbon sources. The former is usually glucose, and the latter is vegetable or fat oil (Shah et al, 2010). The low utilization level of oxygen in the fermentation process leads to the low utilization of oil-soluble substrates and a long fermentation cycle, which further increases the cost of SLs production (Asmer et al, 1988; Yang et al, 2012). A higher oxygen utilization rate is beneficial for sophorolipid production by S. bombicola (Guilmanov et al, 2002)

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