Visualized-experimental investigation on a mini-diameter loop thermosyphon with a wide range of filling ratios

Abstract

The mini-diameter loop thermosyphon, which has an excellent heat transfer performance with simple, compact structure and pump-free advantages, can effectively solve the problem of heat transfer under high heat load in a confined space. The mini-diameter loop thermosyphon exhibits different gas-liquid transport and heat transfer patterns than the conventional-diameter one due to various gas-liquid phase transformation properties and a strong friction force in the mini-diameter channel. Furthermore, data on the visual analysis of gas-liquid transport and heat transfer properties of the mini-diameter loop thermosyphon under various filling ratios is still lacking. In this paper, a visible experimental research on a mini-diameter loop thermosyphon (3 mm) in a wide filling ratio range(44% -97%) is undertaken. The maximal heat transfer capacity increases initially and subsequently falls with the filling ratio, according to the testing data. At a low filling ratio, the flow pattern changes as slug flow - churn flow - annular flow with the heat load increase, leading to a low loop thermal resistance, and dry out occurs at 185 W heat load under 50% filling ratio. The gas-liquid flow shifts to slug flow-geyser boiling-bubble flow at high filling ratios (73% and 82%), and the bubble departure diameter steadily decreases with increasing heat load. Consequently, the heat transfer performance (thermal resistance) has been enhanced, and the maximum heat transfer capacity has been increased to 280 W. Single-phase flow is plainly seen in the loop when the filling ratio reaches 91% or even 97%, thus reduced heat transfer capacity. Therefore, the high-filling-ratio mini-diameter loop thermosyphon is better for high-load heat dissipation. However, a low thermal resistance shows at the low filling ratio, but the heat load is also low. As a result, a loop thermosyphon with a low filling ratio should be selected for the low heat load situation.