Visualization of the Process of Processing Welds by a Deformation Wave

Abstract

The aim of the paper is to obtain a unified finite element model of a complex process, which makes it possible to obtain visual information related to the influence of the welding process parameters on the results of the process of wave strain hardening of the weld material. Modeling of sequentially executed technological processes of different physical nature - welding and hardening, makes it possible to obtain more general and objective visual information about the process as a whole. Modeling in the Ansys software package is performed in stages, with the output of an earlier stage of modeling acting as the input data of the subsequent stage. At the first stage, the problem of visualizing the process of forming a weld is solved with the possibility of calculating temperature fields, stress and strain fields during heating and cooling of the welded workpiece. At the second stage, the calculated data is imported into the finite element model of processing welds with a deformation wave. A finite element model makes it possible to build microhardness maps for selected (dangerous) sections and visually monitor the change in stresses and strains in welded workpieces, depending on the technological modes of hardening by a deformation wave. The obtained visual information allows for a qualitative and quantitative assessment of the result of a complex process, which contributes to an increase in the bearing capacity and performance of the product as a whole.