Visualization and quantitative evaluation of delamination defects in GFRPs via sparse millimeter-wave imaging and image processing

Abstract

Multilayer glass fiber reinforced polymer (GFRP) has broad applications, playing a pivotal role in various fields including aerospace and wind energy production. These structures may develop internal delamination defects during their manufacture or service, which can significantly impair the integrity and safety of the equipment. Thus, the inspection of such delamination defects during the service life of the equipment is crucial for assessing its operational performance and lifespan. Millimeter-wave (MMW) nondestructive testing (NDT) presents a promising method for detecting these defects in GFRPs, due to its high resolution and powerful penetration characteristics. This paper proposes a visual NDT and quantitative characterization method based on sparse imaging and image processing. This method encompasses the following three key points. (i) To facilitate rapid detection and visualization in monostatic mode, we proposed a detection approach utilizing sparse scanning and imaging. Initially, we developed a sparse sampling control matrix grounded to guide the probe for spatial automatic sparse sampling, thereby enhancing data acquisition efficiency and reducing data volume. Subsequently, we introduced a rapid sparse imaging method, integrating wave spectrum reconstruction and compressed sensing (CS). Beginning from the original data domain, we designed a fast imaging operator employing forward and inverse transformations of spectrum reconstruction imaging. (ii) In order to further refine the quality of the detection images, we proposed an adaptive singular value decomposition (SVD) approach to suppress the coupling signal and enhance the specimen signal. By adaptively adjusting the singular values, we generated a signal with the optimal target-to-background ratio (TBR). (iii) We ascertained the position and area parameters of the delamination defects using the proposed defect quantification method, combining image segmentation and image statistics. Experimental validation affirmed the effectiveness of the proposed method, revealing the following results: 1) The proposed method, despite utilizing a small amount of observational data, generates better visual images while maintaining efficient detection; 2) It can effectively identify all 0.5 mm-thick internal delamination defects in GFRPs, simultaneously retaining high quantitative characterization precision; 3) The positional quantification error remains less than 0.5 mm, and the relative area quantification error is constrained within 8%.