Abstract
The main objective of the paper is to study the vibrational analysis of a single-point cutting tool by varying the materials and nose radius. In this work, simulation-based experiments were performed through finite element analysis done by using ANSYS Workbench 18.2 software. Three different tool materials such as high-speed steel (HSS), stainless steel (SS) and cubic boron nitride (CBN) along with three tool nose radius such as 0.4, 0.6 and 0.8 mm have been selected as a significant process parameters affecting the performance of machining process. Cutting tool 3D model is prepared by taking existing cutting tool dimensions. Simulation is carried out in ANSYS 18.2 for suitable permutation and combination of material and nose radius for evaluating respective frequency. The results of the total deformation and frequency obtained through ANSYS software were further analyzed by using design of experiments on Minitab software, thereby generating a regression equation and resulting graphs were obtained.
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