Vibration Test and Analysis of Crawler Pepper Harvester under Multiple Working Conditions

Abstract

Nowadays, many scholars at home and abroad have studied the vibration of agricultural machinery, especially harvesting machinery. However, this research has lacked the analysis of vibration characteristics of harvesters under the condition of multi-vibration excitation in field work. Therefore, by taking the chassis frame and main vibration sources of a 4JZ-1700 crawler pepper harvester as the research object, this paper aims to investigate the vibration characteristics of the pepper harvester under different working conditions, and the impact of the excitation of various working parts on the chassis frame. Firstly, a modal simulation was carried out with the modal module of ANSYS Workbench to study the natural frequency of the chassis frame. The results demonstrated that the natural frequency of the chassis frame was within 23–76 Hz. A DH5902 dynamic signal acquisition instrument was used to collect vibration signals from seven measuring points under different working conditions of the whole machine, and the collected time domain signals were extracted by Fourier transform. According to the time domain signal, the amplitude at the engine support was the largest under the static no-load condition, and the transmission of engine vibration was attenuated to a certain extent, which imposes a significant effect on the vibration isolation and vibration reduction of the harvester frame. Under the field walking condition, the amplitudes of the left front of the chassis frame and the driving shaft of the cleaning separation device were abnormal, which was mainly attributed to the unequal road surface and the high center of gravity of the cleaning separation device. Through frequency domain analysis, it can be found that the main vibration frequency of most measuring points of the harvester was close to the vibration frequency of the engine under the static no-load condition, and the excitation frequency of most measuring points approximated to the working frequency of the picking drum and the cleaning separation device under the field walking condition. In addition, there were plenty of phenomena in which the main frequency of vibration was detected in the high frequency region above 200 Hz, with messy frequency values. This is due to the poor lubrication of the bearing part of the harvester, causing intense friction between the rotating shaft and the bearing, which also drives the high frequency vibration of the chassis frame. In general, this study can provide a method reference for vibration analysis of agricultural machinery and propose effective measures to reduce vibration based on the conclusions.