Vibration suppression in ultrasonic machining described by non-linear differential equations

Abstract

Vibrations are usually undesired phenomena as they may cause damage or destruction of the system. However, sometimes they are desirable, as in ultrasonic machining (USM). In such case, the problem is a complicated one, as it is required to reduce the vibration of the machine head and have reasonable amplitude for the tool. In the present work, the coupling of two non-linear oscillators of the tool holder and tool representing ultrasonic cutting process is investigated. This leads to a two-degree-of-freedom system subjected to multi-external excitation force. The aim of this work is to control the tool holder behavior at simultaneous primary and internal resonance condition and have high amplitude for the tool. Multiple scale perturbation method is applied to obtain a solution up to the second order approximations. Other different resonance cases are reported and studied numerically. The stability of the system is investigated applying both phase-plane and frequency response techniques. The effects of the different parameters of the tool on the system behavior are studied numerically. Comparison with the available published work is reported.