Abstract

In order to improve the thrust-weight ratio, modern aeroengines generally adopt a coaxial dual-rotor system. Factors such as manufacturing errors, assembly errors, bearing wear, and structural deformation can cause misalignment failures in a dual-rotor system. Supporting misalignment is one of the common types of misalignments in a dual-rotor system. To analyze the vibration characteristics of misalignment faults, in this study, we aim to build a finite element model of a dual-rotor system with supporting misalignment. The bearing loads caused by supporting misalignment are calculated using the three-bending moment equation method. Bearing loads are introduced into the dynamic model of the dual-rotor system. The influence of supporting misalignment at different bearings on the dynamic characteristics of the rotor system is investigated based on the supporting misalignment model. Studies have shown that supporting misalignment at different bearings has similar effects on the dynamic characteristics of the dual-rotor system. The proposed supporting misalignment model is more adaptable than the coupling misalignment model. It indicates that the damping of a rolling bearing should be considered in the dynamic analysis of a dual-rotor system although the value of the damping is not large. An experimental analysis is carried out. The simulation results are in good agreement with the experimental results.

Highlights

  • Li et al [24] investigated the quantification of uncertainty effects on the dynamic responses and vibration characteristics of a multi-rotor-bearing system with the fault of angular misalignment

  • The results showed that the method improved the accuracy of the misalignment fault quantitative identification of the dual rotor

  • The was by measuring size. the Second, theparameters solid model imported into a finite dual-rotor systemsoftware with similar parameters was designed according to the principle of element analysis to obtain the dynamic parameters of the aeroengine

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Presented a theoretical model of the nonlinear response characteristics of an aeroengine dual-rotor-bearing system with flexible coupling misalignment faults in the inner rotor. Li et al [24] investigated the quantification of uncertainty effects on the dynamic responses and vibration characteristics of a multi-rotor-bearing system with the fault of angular misalignment. Jin et al [30] investigated a dual-rotor-bearing system with coupling misalignment and blade-casing rubbing and studied its nonlinear vibration characteristics. Some of the misalignment models are coupling misalignment models that only explain the impact of the coupling misalignment and do not analyze the effect of the supporting misalignment of an inner rotor which is a multi-bearing rotor system In response to this shortcoming, in this study, we build a supporting misalignment model of a coaxial dual-rotor system and draw on the three-moment equation.

Model of a Dual-Rotor
Modeling of a Dual-Rotor System with Supporting Misalignment
Bearing Load Caused by Misalignment
Theincoupling of the rotor system is a special coupling for an aeroengine
Simulation and Discussions
Effects of Supporting Misalignment at Bearing 1
Vibration
Effects
13. The spectrum and and the the orbit orbit of of Bearing
Effects of the Coefficient of the Harmonic Component
Experimental Study of Bearing Supporting Misalignment
17. Experimental
Supporting
18. The displacement and and orbit orbit of of Bearing
Supporting Misalignment at Bearing 3
22. The andthe theorbit orbitof
Findings
Conclusions
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