Abstract

In this research, the implementation of shell of kiln problem has been discussed. The results are analysed in detail in this research for fatigue life for the shell of a kiln. In this work, the shell of the kiln has been modelled by Solid Works. This simulation showed how the most relevant aspects of the developed work presented in this paper can contribute to the state-of-the-art of the analysis of fatigue life of rotary cement kiln technique with innovative ideas and strategies. It also reviews that the obtained results achieve the proposed objectives. Based on the FEA the transfer matrices and overall transfer equation are developed to calculate natural frequencies, and response overall motion equation is established for response analysis. Due to the dimensionality of the problem addressed, the research specification has to set limits to the applicability of the research by selecting only mechanical load problems in rotary cement kiln tasks and goal-seeking to predict the fatigue life simulation investigated. From the simulation, model and boundary conditions are defined. Crack growth behaviour in the rotary kiln was predicted.

Highlights

  • A kiln is basically an industrial oven, and the term is generic, several quite distinctive designs have been used over the years, such a kiln in PT

  • In 2014, Fatigue crack growth simulation in heterogeneous material using finite element method has generated by Kikuchi et al Kikuchi have developed a fully automatic fatigue crack growth simulation system using FEM and applied it to three-dimensional surface crack problems, in order to evaluate the interaction of multiple surface cracks, and the crack closure effects of surface cracks

  • * Corresponding author: hasan_basri@unsri.ac.id above, we propose the research topic of vibration analysis and fatigue life analysis of rotary cement kiln

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Summary

Introduction

A kiln is basically an industrial oven, and the term is generic, several quite distinctive designs have been used over the years, such a kiln in PT. Kikuchi et al, (2010) has predicted of two interacting surface cracks of dissimilar sizes by FEA. The simulations were performed for fatigue crack growth experiments and the method validity was shown on this research. It was shown that the offset distance and the relative size were both important parameters to determine the interaction between two surfaces of crack; the smaller crack stopped growing when the difference in size was large. In 2014, Fatigue crack growth simulation in heterogeneous material using finite element method has generated by Kikuchi et al Kikuchi have developed a fully automatic fatigue crack growth simulation system using FEM and applied it to three-dimensional surface crack problems, in order to evaluate the interaction of multiple surface cracks, and the crack closure effects of surface cracks. The system is modified to manage residual stress field problems, and the stress corrosion cracking process is simulated

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