Abstract

Tubular steel towers are the most common supporting structure of wind converters. The towers’ foundation covers an important part of the initial cost and its configuration depends heavily on the type of subsoil. Onshore structures are founded on spread footing foundations or pile foundations with the first being the commonest. In these spread footing foundations, the tower is either embedded in the concrete foundation slab or the tower bottom flange is anchored to the concrete by means of pretensioned bolts. This anchoring of the steel tower on the concrete foundation is very rarely analyzed separately and recent failures due to inadequate design have alerted the wind industry towards the solution of the problem. For the purposes of the analytical and numerical approaches, two alternative types of foundation dimensioning are investigated. The tower properties of the two configurations are the same, providing the same loading and material data. The analytical study of the foundation anchoring is performed with the use of the equivalent ring method and the numerical verification of the two foundation solutions is performed with the use of a detailed micro model. The same micro model is used for the calculation of the fatigue life of the tower bottom joint following the damage accumulation method. In both foundation solutions, the total cross sectional area of the anchor bolts is proved to be the decisive factor for the selection of bolt size and number. The size of the tower bottom diameter plays also an important role on the maximum number and size of bolts used. Both analytical and numerical results are in good agreement and valuable outcomes are emerging from the comparative study on the foundation dimensioning of contemporary structures.

Highlights

  • Tubular steel wind turbine towers are the contemporary supporting structure of both on-shore and off-shore wind turbines

  • The present work investigates the effect of wind turbine tower bottom flange diameter, on the capacity of the tower anchorage to the foundation

  • The results signify that the increase in diameter with the same number and cross section area of the anchor bolts, increase the moment of inertia along with the flexural modulus of the cross section

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Summary

Introduction

Tubular steel wind turbine towers are the contemporary supporting structure of both on-shore and off-shore wind turbines. The analysis and design of a complete wind tower structure, performed by Lavassas et al (2003) includes a detailed foundation numerical model where the anchor bolt cage has been simulated and analyzed. Numerical analysis in areas of concrete where multiaxial stress states exist show that tensile forces act as a negative factor and special attention has to be drawn on concrete reinforcement and anchor design (Lindgren and Pagrotsky, 2014) The design of such foundation types is covered in the European Standards (EC, 2004; 2005) but failures of wind towers due to structural problems continue to happen. The two solutions differ in diameter and bolt density and the finite element models used for the analysis are micromodels, simulating the bottom steel flange of the tower, the anchoring bolts and the concrete foundation. This position is shifted horizontally +0.725 m from the axis of the tower and vertically +0.50 m above the upper flange level (+76.15 m)

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