Abstract

Environmental concerns and rising energy prices put great pressure on the manufacturing industry to reduce pollution and save energy. Electricity is one of the main machinery energy sources in a plant; thus, reducing energy consumption both saves energy costs and protects our planet. This paper proposes the novel method called variable neighborhood strategy adaptive search (VaNSAS) in order to minimize energy consumption while also considering job priority and makespan control for parallel-machine scheduling problems. The newly presented neighborhood strategies of (1) solution destroy and repair (SDR), (2) track-transition method (TTM), and (3) multiplier factor (MF) were proposed and tested against the original differential evaluation (DE), current practice procedure (CU), SDR, TTM, and MF for three groups of test instances, namely small, medium, and large. Experimental results revealed that VaNSAS outperformed DE, CU, SDR, TTM, and MF, as it could find the optimal solution and the mathematical model in the small test instance, while the DE could only find 25%, and the others could not. In the remaining test instances, VaNSAS performed 16.35–19.55% better than the best solution obtained from Lingo, followed by DE, CU, SDR, TTM, and MF, which performed 7.89–14.59% better. Unfortunately, the CU failed to improve the solution and had worse performance than that of Lingo, including all proposed methods.

Highlights

  • The studies discussed above show that global search metaheuristics (e.g., variable neighborhood search (VNS), genetic algorithm (GA), differential evaluation (DE) and variable neighborhood strategy adaptive search (VaNSAS)) are effective in solving optimization problems such as parallel-machine scheduling

  • In order to solve this problem, we developed a mathematical model, and introduced VaNSAS, solution destroy and repair (SDR), transition method (TTM), and multiplier factor (MF) algorithms to further improve solution-search efficiency

  • This paper presents a novel method called variable neighborhood strategy adaptive search (VaNSAS) to solve the parallel-machine-scheduling problem in order to minimize energy consumption while considering job priority and makespan control

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Summary

Introduction

The manufacturing industry is facing a great deal of pressure with regard to saving energy and reducing emissions, since it is an energy-intensive industry. In 2020, its energy consumption reached 1443.1 trillion British thermal units (Btu), of which electricity consumption was 200.7 trillion Btu [1]. Studying energy-efficiency scheduling under electricity cost is of great significance for manufacturing firms to improve their energy efficiency. Reducing machine energy consumption economically and environmentally improves sustainable manufacturing. There are many potential energyreduction approaches in a manufacturing plant, such as developing more energy-efficient machines and processes. Energy efficiency can be increased by the suitable utilization of machines in the shop floor [6,7,8,9,10,11,12]. The electricity consumption of each job is sometimes different, indicating that an operation with high

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