Variable Leakage Flux IPMSMs for Reduced Losses Over a Driving Cycle While Maintaining Suitable Attributes for High-Frequency Injection-Based Rotor Position Self-Sensing

Abstract

Variable leakage flux (VLF) interior permanent-magnet synchronous machines (IPMSMs), which use intentional magnet leakage flux paths cross-coupled with the q-axis flux paths to reduce losses over driving cycles, have been introduced recently, but self-sensing has not been discussed for these machines. This paper focuses on the saliency angular offset attributes that are the primary metric for the well-established injection-based self-sensing methods. This paper begins by evaluating the effect of the intentionally designed cross-coupling in the VLF-IPMSM with rotor surface bridges on the saliency angular offset. This paper then proposes alternate rotor designs with side-loop structure that cause relatively linear and well-behaved cross-coupling that improves the load-dependent saliency angular offset characteristics. The effect of VLF properties on power conversion and driving cycle loss reduction capability is evaluated for the proposed designs. This paper also applies the concept of VLF design to conventional flux-weakening interior permanent-magnet machine rotor design and presents the loss reduction capability of such designs.