Value retention using remanufacturing: A case study on part and process down selection for wind turbine applications

Abstract

As a key component of a circular economy, remanufacturing is gaining popularity across various sectors. This paper focuses on the wind energy sector, a major player in renewable technologies, which is gradually recognizing its increasing resource-intensive material usage. We present a case study outlining a method for selecting parts from an industrial supply chain partner’s inventory. This strategy is further employed to streamline the manufacturing processes for the chosen part. We utilized the Weighted Sum method, a multi-criteria decision-making strategy, in both instances. We discuss how expertise of process specialists and multi-criteria decision-making techniques could be synthesised for adopting a remanufacturing approach. Data from the commercial partners was collected and any identifying information was stripped. From this, we discovered that the Yaw gear pinion shaft is the top candidate for remanufacturing due to its high commercial value. After comparing various additive manufacturing technologies, Arc Directed Energy Deposition stands out as the best fit for remanufacturing this particular pinion shaft. Although our initial aim was to consider additive manufacturing technologies as solutions for remanufacturing, we show how even conventional manufacturing processes, such as friction welding, could emerge as strong contenders.