Valuable utilisation of spray dryer ash and its performance in structural concrete

Abstract

This paper focuses on the valuable utilisation of spray dryer ash (SDA) and investigates its performance in concrete for structural applications. Based on the challenges associated with the disposal of coal combustion products (including SDA) and the economic costs linked to cement production, this research seeks to provide an environmentally friendly and more cost-effective concrete product by utilising SDA in partial replacement of cement in concrete. With the exception of a relatively high-sulphur content, SDA exhibits very useful properties that are closely related to Class C fly ash and Portland cement. Experimental tests were carried out to determine the effect of SDA replacement of Portland cement (ranging from 0 to 50% replacement) on the compressive strength, bond strength, freeze-thaw performance and corrosion resistance of concrete. The addition of SDA in non-air entrained concrete provided a general increase in its strength with optimal limits ranging between 25 and 35% replacement. The addition of SDA produced a negligible effect on the freeze-thaw durability of the concrete (air entrained). Results for corrosion performance were not as definitive, but indicate that the use of SDA does not significantly change the likelihood of reinforcing bar corrosion.