Validation of Star-CCM+ for liquid metal thermal-hydraulics using TALL-3D experiment

Abstract

Abstract Computational Fluid Dynamics (CFD) provides means for high-fidelity 3D thermal-hydraulics analysis of Generation IV pool-type nuclear reactors. However, to be used in the decision making process a proof of code adequacy for intended application is required. This paper describes the Verification, Validation and Uncertainty Quantification (VVUQ) of a commercial CFD code Star-CCM+ for forced, natural and mixed convection regimes in lead-bismuth eutectic (LBE) coolant pool flows. Code qualification is carried out according to an iterative VVUQ process aiming to reduce user effects. Validation data is produced in TALL-3D experimental facility – a 7 m high LBE loop featuring a 3D pool-type test section. Accurate prediction of mutual interaction between thermal stratification and mixing in the pool and the loop dynamics requires 3D analysis, especially during natural circulation. Solution verification is used to reduce the numerical uncertainty during code validation activities. Sensitivity Analysis (SA) is used to identify the effect of the most influential uncertain input parameters (UIPs) on numerical results. Two new visualization methods are proposed to enhance interpretation of the SA results. Dedicated experiments are performed according to the SA results to reduce the uncertainties in the most important UIPs. Automated calibration method for large CFD models is tested and demonstrated in combination with manual calibration using detailed temperature profile measurements in the pool. Calibration reveals the deficiencies in the modeling of heat losses owing to the presence of thermal bridges and other local effects in thermal insulation that are not explicitly modeled. It is demonstrated that Star-CCM+ is able to predict thermal stratification and mixing phenomena in the pool type geometries. The results are supported by an Uncertainty Analysis (UA).