Abstract
The performance of a single expansion ramp nozzle (SERN) drastically declines on over-expanded conditions. A numerical code can accurately predict nozzle performance in the over-expanded state, which is crucial for the SERN configuration design. A Reynolds-averaged Navier–Stokes (RANS) simulation of the SERN jet in an over-expanded state was performed to verify the numerical performance of the well-established commercial CFD solver (ANSYS FluentTM v202) and rhoCentralFoam solver in OpenFOAM. The wall pressure distributions and flow field characteristics including the shock structures and the width of the jet were studied in detail with an inlet nozzle pressure ratio (NPR) of 1.5, 3, 4, and 8. The SERN aerodynamic performance with an inlet NPR ranging from 1.5 to 9 was then calculated. The results showed that the Fluent 3D simulation could qualitatively predict the characteristics of the internal and external flow of the nozzle, because it overestimated the wall pressure and shock wave position. Two-dimensional (2D) simulations made it difficult to capture the external flow structure due to the 3D effects. The simulation results of rhoCentralFoam for over-expanded SERN flow were not ideal. The Fluent can produce physical solutions, and it achieved limited success. The existing errors were mainly caused by the inlet boundary setting.
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