Utilizing Hydrogen Underpotential Deposition for Carbon Monoxide Reduction to Formaldehyde

Abstract

Formaldehyde is an essential building block for hundreds of chemicals and a promising liquid organic hydrogen carrier (LOHC), yet its indirect energy-intensive synthesis process prohibits it from playing more significant role. Here we report a direct CO reduction to formaldehyde (CORTF) process that hybridizes thermal and electro-catalysis and utilizes hydrogen underpotential deposition property to overcome thermodynamic barrier and scaling relationship restriction. Using molybdenum phosphide as catalyst, formaldehyde can be produced with nearly 100% Faradaic efficiency in aqueous KOH solution, with its formation rate being one order of magnitude higher compared with state-of-the-art thermal catalysis approach. Simultaneous tuning of current density and reaction temperature leads to more selective and productive formaldehyde synthesis, confirming the effectiveness of “hybrid” approach. DFT calculations reveal that desorption of *H2CO intermediate likely serves as rate-limiting step, and the participation of H2O turns the reaction into thermodynamically favorable. Furthermore, a full-cell reaction set-up was demonstrated with CO hydrogenation to HCHO being achieved without any energy input, which shows the spontaneous potential of the reaction. Our study shows the advantage of hybridizing thermal and electro-catalysis in realizing thermodynamics and scaling relation confined reaction, which could serve as a new strategy in future reaction design.