Utilization of Palm Oil Fuel Ash (POFA) as an Admixture for the Synthesis of a Gold Mine Tailings-Based Geopolymer Composite

Abstract

The repurposing of gold (Au) mine tailings from artisanal and small-scale mining (ASGM) operations via alkali activation technology is a promising strategy for waste reduction in developing countries. Direct activation of mine tailings, however, is challenging because these materials contain relatively low aluminum (Al)-bearing minerals. In this study, palm oil fuel ash (POFA) was elucidated as a high Al-bearing waste derived-admixture for the synthesis of an ASGM tailings-based geopolymer composite. Semi-quantitative XRD analysis showed that the tailings contained quartz (SiO2) (~58%), pyrite (FeS2) (~20%) and calcite (CaCO3) (~15%) with minor to trace amounts of aluminosilicates (~7%). Substantial amounts of environmentally regulated pollutants such as mercury (Hg) (40 mg/kg), lead (Pb) (8430 mg/kg) and arsenic (As) (300 mg/kg) were also found in the tailings. SEM-EDS, XRD and ATR-FTIR results showed the successful formation of a hybrid geopolymer-CASH matrix, which improved the unconfined compressive strength (UCS) of geopolymer composites from ~5 MPa to ~7 MPa. Furthermore, POFA did not significantly affect the thermal resistivity of geopolymer composites based on thermal analysis. Finally, the TCLP results showed that the Pb leaching concentrations from ASGM tailings exceeded environmental standards (~15,000 µg/L), which was suppressed after alkali activation to 300–500 µg/L. This means that POFA addition to ASGM tailings-based geopolymer composite improved not only its applicability as backfill, pavements and bricks but also its ability to immobilize toxic elements.