Abstract

Oil palm empty fruit bunch (EFB) is a biomass waste abundantly produced by the oil palm industry in Malaysia. To minimize the environmental impacts, it needs to be properly disposed of or being rapidly consumed as a raw material of another industry. This study investigated the feasibility of substituting EFB in cement bricks, which is in high demand by the construction industry. A total of 120 specimens having the cement-to-sand (c/s) ratios of 1:2.5 and 1:3 were produced in the laboratory. EFB fibre was used to replace 10% to 25% of sand in the mix by volume. The specimens were tested for the compressive strength, density and water absorption after 28 days of casting. For the mix of 1:2.5 c/s ratio, 25% EFB content reduced 22% of density, decreased 59% of compressive strength and increased 43% of water absorption capacity of normal cement brick. This was mainly attributed to the porous cellular structure of EFB fibre that created a large volume of voids in the mix. Based on the feasibility evaluation, EFB fibre can only replace up to 15% and 10% of sand in the mixes of 1:2.5 and 1:3 c/s ratios respectively.

Highlights

  • Malaysia is the second-largest oil palm producer in the world contributing 19.9 million tonnes of crude palm oil in 2019 (Malaysian Palm Oil Board, 2020) [1]

  • Since bricks constitute about 25% materials of a typical building structure [9], and the construction industry in Malaysia is rapidly growing, successful application of empty fruit bunch (EFB) in brick would speed up its consumption and resolve the disposal and environmental issues

  • This study investigated the feasibility of using EFB as a raw material to produce cement brick

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Summary

Introduction

Malaysia is the second-largest oil palm producer in the world contributing 19.9 million tonnes of crude palm oil in 2019 (Malaysian Palm Oil Board, 2020) [1]. An enormous sum of oil palm empty fruit bunch (EFB) is produced as the biomass waste, which comprises 22% to 25% of the total weight of the fresh fruit bunch [2]. This biomass waste needs to be properly disposed of, to minimize the environmental impact. Since bricks constitute about 25% materials of a typical building structure [9], and the construction industry in Malaysia is rapidly growing, successful application of EFB in brick would speed up its consumption and resolve the disposal and environmental issues

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