Utilization of geopolymer in wood wool insulation boards: Design optimization, development and performance characteristics

Abstract

This study investigates the substitution of ordinary Portland cement (OPC) with geopolymer in the production of wood wool geopolymer boards (WWGB), offering insights into manufacturing methods, design parameters, and performance characteristics. The composite formulation involves fibre pre-treatment, adjustment of precursor components, and control of activator compositions. The optimized formulation results in a lightweight composite with a density of 392 kg m−3 and porosity of 76 %, meeting prescribed minimum compressive (20 kPa) and bending strength (1700 kPa) requirements. The inclusion of natural fibres influences the optimal Na2O concentration and modulus for strength, with treated fibres recommended for higher modulus applications and improved strengths. Furthermore, it exhibits low thermal conductivity at 77 mW m−1 K−1, minimal moisture sorption, and low vapour resistance, offering a sustainable alternative in the field of insulation materials.