Utilization of a new Gemini surfactant as the collector for the reverse froth flotation of phosphate ore in sustainable production of phosphate fertilizer

Abstract

An effective collector plays a vital role in the reverse flotation of phosphate ore as well as sustainable production of phosphate fertilizer. Phosphate fertilizer is used to achieve the sustainable increase in the production of food. Phosphate ore is concentrated by reverse froth flotation and used as a raw material to produce phosphate fertilizer in industry. However, all the surfactants used in the phosphate ore reverse flotation process are conventional monomeric surfactants contain a single similar hydrophobic group in the molecule, which results in a low production efficiency and severe environmental contamination. In this work, a novel Gemini surfactant, N,N′-bis(dodecyldimethyl)-1,4-butane diammonium dibromide (BDBD) was prepared, and originally recommended as a collector for reverse froth flotation separation of silicoide from phosphate ore. The performance of BDBD was compared with the results acquired using its conventional monomeric surfactant dodecylamine hydrochloride (DAH). The bench-scale flotation results showed that BDBD had excellent collecting power for silicoide and significant selectivity against apatite at pH 9. Moreover, BDBD presented stronger desilication efficiency than DAH. Achieving the superior flotation performance (P2O5 recovery increased by 2.41%, P2O5 content increased by 0.26%, and SiO2 content reduced by 2.52%), the dosage of Gemini type BDBD collector (100 g/t) is four times less than that of monomeric DAH collector (400 g/t). Therefore, this work provides a promising approach to the sustainable phosphate fertilizer production and to address global food security concerns.