Using Value Stream Mapping to Eliminate Waste: A Case Study of a Steel Pipe Manufacturer

Mariusz Salwin,Anna Gavina,Dari Varanchuk,Ilona Jacyna-Gołda,Michał Bańka

doi:10.3390/en14123527

Mariusz Salwin, Anna Gavina + Show 3 more

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https://doi.org/10.3390/en14123527

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Abstract

Value Stream Mapping (VSM) is a popular and easy tool for visualizing production processes in enterprise. It allows one to eliminate or reduce waste, i.e., activities that do not create added value for the customer. The versatility of this tool allows it to be used in industry. There are theoretical, methodological, and practical aspects encountered by practitioners in developing Value Stream Mapping (VSM) for a specific manufacturing industry, but they are not fully resolved and require clarification. This paper presents a case study that describes the use of Value Stream Mapping (VSM) in the production of steel pipes. Relevant data from this process were collected and analyzed at the start of the project. An initial process was mapped, associated waste was identified, and then future processes were mapped. The financial results were estimated. Consequently, the process was improved, and savings were achieved. The article should constitute the basis for further development of an improvement project for a selected company aimed at improving the areas identified in a given article.

Highlights

value is added (Value) Stream Mapping (VSM) was created as a solution to indicate the areas of waste present in the company and help in the development of possible improvements in order to reduce and eliminate mud [5,6,7,8]
The Value Stream Mapping (VSM) method enables continuity in the flow of information and materials in production processes [6,7,8]. Another important feature of a given tool is its versatility, thanks to which it finds its application in many areas where we deal with adding value, especially in the manufacturing industry [16,17,18,19]
What are the limitations of Value Stream Mapping application based on the example of a steel pipe manufacturing company?

Summary

Introduction

VSM was created as a solution to indicate the areas of waste present in the company and help in the development of possible improvements in order to reduce and eliminate mud [5,6,7,8]. The Value Stream Mapping (VSM) method enables continuity in the flow of information and materials in production processes [6,7,8]. Another important feature of a given tool is its versatility, thanks to which it finds its application in many areas where we deal with adding value, especially in the manufacturing industry [16,17,18,19]. Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations

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