Using ammonia solution to fabricate highly active Au/ uncalcined TS‑1 catalyst for gas-phase epoxidation of propylene

Abstract

Reducing the Au particle size and increasing the number of defective Ti4+ species have been considered effective strategies to boost the catalytic performance of Au–Ti bifunctional catalysts used for propylene epoxidation utilizing H2 and O2. Consequently, the development of an effective method that can simultaneously achieve these goals is of significant scientific and industrial importance. Herein, we demonstrate, for the first time, that the simultaneous immobilization of small Au particles (approximately 1.6 nm) onto uncalcined titanium silicate-1 (i.e., TS-1-B) and facilitation of the formation of defective Ti4+ species can be achieved using a modified deposition–precipitation (DP) method utilizing ammonia solution as the precipitant. The as-synthesized catalyst exhibits a significantly enhanced propylene oxide (PO) formation rate combined with fascinating PO selectivity and hydrogen efficiency, which were better than the reference catalyst prepared via the DP urea (DPU) method and other reported Au/uncalcined TS-1 catalysts. The catalyst structure–performance relationship was established using multiple characterization studies. the ammonia treatment facilitates the hydrolysis of some of the ≡Ti-O-Si≡ bonds into defective Ti4+ species (i.e., Ti(OSi)3OH), which not only provides more active Ti4+ sites but also favors the uniform deposition of Au. This methodology and the insights stated herein may also be applicable for enhancing the dispersion of Au in a variety of zeolite-supported catalysts.