Use of numerical modeling in design for co-firing biomass in wall-fired burners

Abstract

Co-firing biomass with coal or gas in the existing units has gained increasing interest in the recent past to increase the production of environmentally friendly, renewable green power. This paper presents design considerations for co-firing biomass with natural gas in wall-fired burners by use of numerical modeling. The models currently used to predict solid fuel combustion rely on a spherical particle shape assumption, which may deviate a lot from reality for big biomass particles. A sphere gives a minimum in terms of the surface-area-to-volume ratio, which impacts significantly both motion and reaction of a particle. To better understand the biomass combustion and thus improve the design for co-firing biomass in wall-fired burners, non-sphericity of biomass particles is considered. To ease comparison, two cases are numerically studied in a 10 m long gas/biomass co-fired burner model. (1) The biomass particles are assumed as solid or hollow cylinders in shape, depending on the particle group. To model accurately the motion of biomass particles, the forces that could be important are all considered in the particle force balance, which includes a drag for non-spherical particles, an additional lift due to particle non-sphericity, and a “virtual-mass” force due to relatively light biomass particles, as well as gravity and a pressure-gradient force. Since the drag and lift forces are both shape factor- and orientation-dependent, coupled particle rotation equations are resolved to update particle orientation. To better model the reaction of biomass particles, the actual particle surface area available and the average oxygen mass flux at particle surface are considered, both of which are shape factor-dependent. (2) The non-spherical biomass particles are simplified as equal-volume spheres, without any modification to the motion and reaction due to their non-sphericity. The simulation results show a big difference between the two cases and indicate it is very significant to take into account the non-sphericity of biomass particles in order to model biomass combustion more accurately. Methods to improve the design for co-firing biomass in wall-fired burners are finally suggested.