Abstract

To correctly assess the cleanliness of technical surfaces in a production process, corresponding online monitoring systems must provide sufficient data. A promising method for fast, large-area, and non-contact monitoring is hyperspectral imaging (HSI), which was used in this paper for the detection and quantification of organic surface contaminations. Depending on the cleaning parameter constellation, different levels of organic residues remained on the surface. Afterwards, the cleanliness was determined by the carbon content in the atom percent on the sample surfaces, characterized by XPS and AES. The HSI data and the XPS measurements were correlated, using machine learning methods, to generate a predictive model for the carbon content of the surface. The regression algorithms elastic net, random forest regression, and support vector machine regression were used. Overall, the developed method was able to quantify organic contaminations on technical surfaces. The best regression model found was a random forest model, which achieved an R2 of 0.7 and an RMSE of 7.65 At.-% C. Due to the easy-to-use measurement and the fast evaluation by machine learning, the method seems suitable for an online monitoring system. However, the results also show that further experiments are necessary to improve the quality of the prediction models.

Highlights

  • Counts for Cu2p1/2, Cu2p3/2, C1s, O1s, Sn3d5/2, and Ag3d5/2 were collected by X-ray photoelectron spectroscopy (XPS)

  • The carbon content in atomic percent (At.-%) was calculated through the relative counts divided by the photoionization factors described by the literature [49]

  • The results show that hyperspectral imaging in combination with mawas shown the cleanliness soldered copper depended on the chine It learning is ablethat to predict organic of contamination and substrates carbon loading on soldered cleaning process parameters

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Because of the required ultra-high vacuum and the limited dimensions of the sample size, these methods are not options for an online monitoring process [24] Techniques such as contact angle measurement, ion exchange chromatography, and spectroscopy in the ultraviolet and visible spectral range (UV-Vis) are described in the literature for the investigation of organic substances [24,25,26,27]. The disadvantage of these methods is that sample preparation and a trained employee is needed and that they are limited to single point measurements.

Methods
Wet Chemical Cleaning Process
C Content
Data Analysis and Machine Learning
XPS and AES Measurements
HSI Data Evaluation and Modeling
Conclusions
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