Abstract

Coal-based thermal power plants all over the world facing serious problems of handling and disposal of the ash produced. The productive use of coal Bottom Ash (BA) is the best way to alleviate the problems associated with its disposal. This paper covers the studies on laboratory scale evaluation of vibro compaction concrete blocks using BA I, BA II & BA III collected from three different location of Coal Fed Thermal Power Station. In the present investigation laboratory investigation have been carried to utilize BA as part replacement of sand in concrete. This study cover manufacture of concrete blocks without flyash & with BA using for making solid block as per specification laid down in IS:2185 using vibro compaction machine. Three different sources of BA were used in concrete mix each @ 30%, 40% & 50% replacement by weight of sand were adopted in making concrete blocks. Comparative study of compressive strength of concrete at different age of curing, wet density, drying shrinkage is reported in this study. Wet density is found to be lower in blocks containing BA & dry shrinkage values are found well within the limits of specifications. Concrete Blocks having BA @ 30% by weight of sand are found suitable for use in the manufacture of concrete blocks.

Highlights

  • Bottom Ash (BA) is the coarser material, which drops into the bottom of the furnace in latest large thermal power plants and constitute about 20% of gross ash content of the coal fed in the boilers

  • The study of replacement of BA is done by using high range water reducing admixture because as the replacement of fine aggregate increases the water demand rapidly which enhances due to high specific surface area BA due to high fine content

  • Drying shrinkage is found to be slightly higher in BA samples prepared by cutting the concrete blocks samples from concrete blocks with 30%, 40% & 50% of BA as compared to control concrete blocks without BA (Tabel-10 and Figure-4)

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Summary

Introduction

Bottom Ash (BA) is the coarser material, which drops into the bottom of the furnace in latest large thermal power plants and constitute about 20% of gross ash content of the coal fed in the boilers. It consists of noncombustible materials, and is the residual part from the incineration of household and similar waste. BA is a combination of heavier particulate matter and molten slag, which forms on the walls and the bottom of the combustion chamber of power station boiler fired with pulverized fuel In appearance it usually ranges from a highly verified, glossy and heavy material to a lightweight, open textured and more friable type. This study utilized BA of Unchahar Super Thermal Power Plant (NTPC) currently there are two boiler systems – wet and dry

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