Abstract

The proposed paper deals with a nonlinear dynamic model of a welding transformer, where the effects of hysteresis losses are accounted for by the simplified method and by the inverse form of the Jiles-Atherton hysteresis model. Both models have been modified in such a way that they can be used when the magnetically nonlinear characteristic of the entire device is determined experimentally. The aforementioned characteristics are given in the form of approximation polynomials. For defining magnetically nonlinear characteristic and both the Jiles-Atherton hysteresis model and the simplified model, an optimization procedure based on the differential evolution is applied for obtaining the parameters of applied approximation polynomials. The main goal of this paper is to evaluate both discussed models regarding their suitability to be included into dynamic model of a welding transformer used in the optimization of the entire resistance spot welding system. The evaluation focuses on achieved accuracy and computational effort required to implement the discussed models.

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