Upgrading exergy utilization and sustainability via supersonic separators: Offshore processing of carbonated natural gas

Abstract

Offshore processing of natural gas with 44%mol carbon dioxide at remote deep-water oil-and-gas fields is invariably characterized by low-efficiency power generation via gas-fired turbines releasing hot flue-gas and entailing high degradation of resources, high carbon emissions and low sustainability. This work demonstrates how to upgrade exergy utilization and consequently process sustainability by using supersonic separators in some gas processing steps; namely: (i) water dew-point adjustment; (ii) hydrocarbon dew-point adjustment; and (iii) carbon dioxide abatement to 20%mol. To accomplish this, the exergy performance of two supersonic separator gas processing alternatives are compared with conventional gas processing comprising triethylene-glycol absorption for water dew-point adjustment, Joule-Thomson expansion hydrocarbon dew-point adjustment and membrane-permeation carbon dioxide removal. Since exergy is measured relatively to a reference environmental reservoir, two such reference reservoirs are used: RER-1: standard atmosphere with 2%mol water containing hydrocarbons at combustion chemical equilibrium with air species; and RER-2: 1atm water-saturated raw natural gas in equilibrium with liquid water. Aspen-HYSYS simulations are used to solve mass/energy balances and thermodynamic property calculations. With RER-2 the conventional gas processing conserves 63.3% of the inlet exergy, while the two alternative supersonic separator processes attain 66.5% and 72.4% of exergy conservation, proving the associate gains of exergy efficiency and sustainability.